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Craft Labor Productivity

Publication No
RS143-1
Type
Research & Development Product
Publication Date
Mar 01, 2001
Pages
26
Research Team
RT-143
DOCUMENT DETAILS
Abstract
Key Findings
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Abstract

Construction craft productivity improvement can be achieved in a multitude of ways. Which are best? Research Team 143 searched for a solution to this complex subject.

This research summary describes a study by CII that compares two strategies for improving construction labor productivity. One strategy, the buffer strategy, stresses the importance of providing large stockpiles (buffers) of design, material, and construction equipment to craft workers. Large buffers provide flexibility to a production system by allowing worker to shift from one task to another when material shortages, design defects, or other impediments are encountered. The second strategy, the production planning strategy, provides effective craft production by ensuring that all necessary productive resources are available for craft workers. The production planning strategy encompasses all jobsite activities that directly support craft labor. Production planning is the domain of project material expeditors, field planners, and field engineers who ensure that craft workers have the materials and information needed for production activities. Production planning is the bridge between project planning and actual construction work.

Most construction firms use both strategies on their jobsites. However, increased use of buffers (e.g., larger stockpiles of materials, design and equipment) reduces the need to plan production in detail by introducing flexibility into the production system. Conversely, precise production planning reduces the need for large buffers by ensuring that the correct materials, designs, and equipment are available for craft workers.

This publication offers readers a chance to compare these two strategies for productivity improvement. Both techniques have advantages and disadvantages. The ultimate goal is to choose the strategy that improves craft productivity and leads to successful project planning, execution, and start-up.

Key Findings
Relatively larger stockpiles of design, piping materials, or construction equipment all resulted in higher crew productivity. However, the buffer strategy for electrical work did not appear to be effective. No definitive relationship was found between electrical crew productivity and availability of design, material, or construction equipment. (RS143-1, p. 13)
Although the conventional approach of providing large piping buffers did improve productivity, it is not certain that the strategy is cost effective. The buffer strategy resulted in a relatively small labor savings stemming from productivity improvements against relatively high costs for providing the material buffers. The combination of stability to the production process and a small crew productivity improvement is sufficient to justify the added costs of providing large buffers. (RS143-1, p. 16)
The production management strategy proved more effective at improving crew productivity and is effective for both piping and electrical trades. The order of magnitude estimates indicate that the production management strategy is twice as cost effective as the buffer strategy. However, the pronounced improvement in the stability of crew performance was not observed with the production management strategy. (RS143-1 p. 10)
Both electrical and piping work productivity were extremely sensitive to changes in the degree of planning and production support available for the work crews. The implication is that shielding production through planning efforts improved the flow of work be either avoiding late or missing resources or providing increased expediting and logistic support to overcome late or missing resources. (RS143-1, p. 21)
Filters & Tags
Knowledge Area
Project Phase
Project Function
Research Topic
Craft Productivity Improvement
Keywords
Buffer Strategy, Construction Planning, Project Planning Strategy, Productivity Improvement, Production Management, rt143